GE 变频器

美国GE变频器AV-300i 交流调速传动系列是全数字微机控制矢量型的交流调速装置。具有高性能的闭环磁场定向矢量控制（数字编码器、正余弦编码器），无测速反馈的磁场定向矢量控制，V/F压频比控制等多项运行模式。 
Cat. GE IEC 146 Class 1 Motor Output Motor Output Drive Output KVA 
Number Model AC Input Current (A) Kilowatt Horsepower 150% Overload 60s 
460V AC Input 400V AC Input 460V IEC 146 Class 2 
D6050 6KAVI43F75Y1** 1.6 0.75 1 1.4 
D6051 6KAVI43001Y1** 2.7 1.5 2 2.4 
D6052 6KAVI43002Y1** 3.8 2.2 3 3.4 
D6053 6KAVI43003Y1** 5 3 4 4.5 
D6054 6KAVI43005Y1** 6.5 4 5 5.9 
D6055 6KAVI43007Y1** 8.5 5.5 7.5 7.7 
D6056 6KAVI43010Y1** 12 7.5 10 10.9 
D6057 6KAVI43015Y1** 16.8 11 15 15.3 
D6058 6KAVI43020Y1** 22.4 15 20 20.3 
D6059 6KAVI43025Y1** 32 22 25 29 
D6060 6KAVI43030Y1** 42 30 30 38.2 
D6061 6KAVI43040Y1** 55 37 40 50 
D6062 6KAVI43050Y1** 64 45 50 58.3 
D6063 6KAVI43060Y1** 79 55 60 72 
D6064* 6KAVI43075X1** 98 75 75 89.2 
D6065* 6KAVI43100X1** 128 90 100 116.5 
D6066* 6KAVI43125X1** 145 110 125 132 
D6067* 6KAVI43150X1** 173 132 150 157.5 
D6068* 6KAVI43200X1** 224 160 200 204 
D6069 DSAVI43250Y1** 247 200 250 302 
D6070 DSAVI43300Y1** 329 225 300 361 
D6071 DSAVI43350Y1** 414 250 350 414 
D6072 DSAVI43400Y1** 480 300 400 477 
D6073 DSAVI43450Y1** 551 335 450 515 
D6074 DSAVI43500Y1** 634 375 500 590 
D6075 DSAVI43600Y1** 685 450 600 728 
D6076 DSAVI43700Y1** 787 525 700 788 
D6077 DSAVI43800Y1** 971 600 800 900

AV-300i Options Accessories
Description Model No.
RS 485/232 Converter ??6KCV300CTI A3429 
External Brake Unit (20 A) 230-460 Vac ?6KBU300-20 A3423 
External Brake Unit (50 A) 230-460 Vac ?6KBU300-50 A3421 
External Brake Unit (85 A) 230-460 Vac ?6KBU300-85 A3422 
Genius? Option Card??? ?HE300GEN250 A3430 
DeviceNet? Option Card ?6KCV301DNET A3431 
Profibus-DP Bus Communication Option Card ?6KCV301PDP33 A3432 
DGF Card ????6KCV301DGF A3434 
Digital I/O Card ??6KCV301D8R4 A3435 
Analog I/O Card? ?6KCV301D14A4F A3436 
Analog I/O Plus Card ??6KCV301D20A6 A3437 
Encoder Input Card? ?6KCV301ENC A3438 
AV-300i Demo Kit ??6KAIDK A3442 3,
Keypad Mounting Kit ??6KCV301KPDMK A3441

. Adjustable Frequency Flux Vector Drive

Part No. Board Name Drive Hp and Quantity Per Drive 
0.75 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200

Regulation Card 
6KS501R RV33-1 (rev. 1) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 
6KS504R RV33-1-2 (rev. 2) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Power Cards 
6KS5R10 PV33-1-00 1 
6KS5R11 PV33-1-01 1 
6KS5R02 PV33-1L-02 1 
6KS5R05 PV33-1L-03 1 
6KS5RO7 PV33-2-04 1 
6KS5RO8 PV33-2-05 1 
6KS5RO9 PV33-2-07 1 
6KS5R13 PV33-3-11 1 
6KS5R14 PV33-3-15 1 
6KS5R15 PV33-4-22 1 
6KS5R16 PV33-4-30 1 
6KS5R17 PV33-4-37 1 
6KS5R18 PV33-4-45 1 
6KS5R19 PV33-4-55 1 
6KS5R20 PV33-5-75 1 
6KS5R21 PV33-5-90 1 
6KS5R22 PV33-5-110 1 
6KS5R23 PV33-5-132 1 
6KS5R24 PV33-5-160 1

IGBT Gate Cards 
6KS512D 3 
6KS511D 3 3 
6KS513D 3

Current Transformer 
6KS5R33 1 1 1 
Filter Boards 
6KS5D63 1 1 1 
6KS5R32 1 1 
6KS5D84 1 1 1 1 
6KS584D 1 
6KS5V77 1 
6KS5V78 1

Current Transducers 
6KS783E 3 3 
6KS7E87 3 
6KS780E 3 3 
6KS784E 3

Thermal Switches 
6KS7YC7 1 1 1 1 1 1 1 1 1 1 1 1 
6KS7YC9 2 2 2 
6KS7YG1 2 2 
6KS7YI2X 2 
6KS7YI3X 1 1 
6KS7YI1 1 
6KS7G36 1 1 1 1 1 
6KS7G37 1 2 2 
6KS7G30 1 
6KS7YL2 1 
6KS7YL3 1

Keypad 
6KCV301KBS 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 250

Replacement Parts (continued) 
Part No. Rating Drive Hp and Quantity Per Drive 
0.75 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200

Fans 
6KS7ZA5 1 1 1 1 1 1 1 
6KS7ZA4 1 1 1 2 2 2 1 1 
6KS7YC8 2 2 
6KS7G70 2 
6KS7G79 1 2 
6KS7G78 1 
6KS7G71 2 
6KS70GG 2 
6KS7G17 3 3 3 
6KS75GG 2

Power Modules 
6KS8H87 8 A, 1200 V 1 
6KS8H88 12 A, 1200 V 1 
6KS8H89 22 A, 1200 V 1 1 
6KS8HI0 25 A, 1200 V 1 
6KS8HI1 45 A, 1200 V 1 1 
6KS8HI2 65 A, 1200 V 1 
6KS8HI3 85 A, 1200 V 1 
6KS8H56 100 A, 1200 V 3 
6KS8H57 150 A, 1200 V 3 
6KS8H58 200 A, 1200 V 3 
6KS8H59 300 A, 1200 V 3 3 
6KS8H60 200 A, 1200 V 6 9 9 12 
6KS8H92 900 A, 1200 V 3

Diode Modules 
6KS8H85 75 A, 1500 V 1 
6KS8H86 125 A, 1500 V 1 
6KS796F 160 A, 1600 V 1 1 
6KS797F 186 A, 1600 V 1 
6KS779F 99 A, 1600 V 3 3 
6KS782F 100 A, 1600 V 3 3 
6KS780F 195 A, 1600 V 3 3 
6KS761F 250 A, 1600 V 3 
6KS787F 250 A, 1600 V 1

SCR Modules 
6KS757F 85 A, 1600 V 1 
6KS776F 116 A, 1600 V 1 
6KS781F 130 A, 1600 V 1 
6KS778F 181 A, 1600 V 1 1 
6KS786F 400 A, 1600 V 1 1 1 
6KS762F 500 A, 1600 V 1

Internal Braking Units 
6KS8H75 50 A, 1200 V 1 
6KS8H76 75 A, 1200 V 1 1 
6KS8H77 100 A, 1200 V 1 1

Precharge Resistor 
6KS7NR3 7.2 ohm, 68 W 1 
6KS7NR2 9.2 ohm, 68 W 1 
6KS7NR1 15.4 ohm, 68 W 1 
6KS7ZA0 4.5 ohm, 91 W 1 1 
6KS721S 4.7 ohm, 91 W 1 2 2 2 2

Internal Fuse 
6KS844B 2.5 A-250 V 1 1 1

Auto Transformer 
6KS78Z9 1 1 1

Replacement Parts (continued) Dimensions 
Part No. Description Drive Hp and Quantity Per Drive 
250 300 350 400 450 500 600 700 800 
6KS504S RV33-1-3 (rev .2) Regulation board, high horsepower 1
IS200AVFSG1A AVFS fan supply board 1 2 2 2 2 3 3 3 3 
IS200AVGAG1A AVGA gate drive board 3 
IS200AVGBG1A AVGB gate drive board 3 3 3 3 
IS200AVGCG1A AVGC gate drive board 3 3 3 3 
IS200AVIFG1A AVIF interface board 1 1 1 1 1 1 1 1 1 
IS200AVSCG1A AVSC SCR control board 1 1 1 1 1 1 1 1 1 
277A8481P1 DC link capacitor 14 24 24 24 24 42 42 42 42 
PDQB1001Q12P60 600 A, 1200 V IGBT 3 
PDQB1001Q12P10 1000 A, 1200 V IBGT 3 3 3 3 6 6 6 6 
EBM#2248 Fan 2 4 4 4 4 6 6 6 6 
2AG 2.5 A, 250 V fuse 2 3 3 3 3 4 4 4 4  
323A2437P4 600 A, 700 V fuse 3 
323A2437P3 1000 A, 700 V fuse 3 3 3 3 
323A2437P6 800 A, 700 V fuse 6 6 6 6 
104x125DC073 1600 V, 250 A SCR/diode module 3 
323A3302P16 1600 V, 500 A SCR/diode module 3 3 3 3 
336A3401AAG01 1400 V, 53 mm SCR 3 3 3 3 
68A7646P15 1500 V, 700 A 3 3 3 3

J.34 GE Power Controls
AV300i
J
Adjustable frequency flux vector drive
AV300i
The AV300i is an exceptional drive. A quick glance shows the sleek,
ergonomic design that makes it stand out from the crowd. Taking a closer
look at the AV300i shows the impressive performance and flexibility in a
compact package that suits your application. With innovative modes of
operation like sensorless flux vector control and scalar V/Hz, the AV300i is
the perfect solution for any control system.
GE Control system toolbox software
Combined configuration, trend recording, and operator interface.
Start-up wizards and Self-tune screen
Quickens and simplifies start-up.
Removable LCD back lit keypad
Virtual keypad
Allows operators to control drive from PC screen as if using keypad on
drive itself.
Provides easy viewing and access.
Graphic monitoring of drive variables
Expedites start-up and displays drive s parameters and functions
Open architecture
Allows connection to communication protocols.
Integrates with PLCs and operator interfaces.
Optional DGF programmable application card
Develop customized control functions and execution blocks
Features and Benefits
- Wide range of I/O and
communication bus interfaces
Easely link the drive to a pushbutton
operator station with a
speed pot or an automated
solution with PLCs and HMIs.
- Advanced control
Configurable function blocks
coordinate your process line.
- High performance regulators
Provide tension sectional control.
- Connectibility to the RS-300
Regenerative source for
applications requiring common dc
bus, like a slitting line.
- Win+Drive configuration
software and DGF card
Allow easy programming for
advance applications and sophisticated
processes like a turret
winder or flying shear control.
- Universal approvals
UL, cUL and CE cover applications
around the globe.
Performance
Flux vector drives
J.35
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Analogue input
1
Analogue input
2
Analogue input
3
+10V
-10V
0V
Enable drive
Start
Fast stop
External fault
COMD I/O
0V24
+24V OUT
Analogue output 1
0V
Analogue output 2
BU comm. output
0V24
Reserved
Reserved
Digital input 1
Digital input 2
Digital input 3
Digital input 4
Digital output 1
Digital output 2
Supply DO
Motor PTC
Relay 2
contact
OK Relay
contact
BUR1K
External braking
unit (optional)
Adjustable keypad tilts for easy viewing
and access.
Locate the removable keypad where you
need it with the remote cable option
2 line x 16 character display with back
lighting
AV300i
J.36 GE Power Controls
AV300i
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With its PC-based configuration and control, the AV300i is easy to
set up, easy to run and easy to monitor.
The AV300i is configured by the GE Control System Toolbox(1), an
intuitive control system that utilizes configuration wizards, animated
block diagrams and an integrated trend window to save valuable time
in commissioning. Toolbox provides customizable controls for realtime
monitoring and operation right from the PC screen. And the
AV300i drive works with a wide variety of popular communication
buses, PLCs and HMIs.
(1) - A RS485/232 converter (6KCV300CTI) and communication cable
(6KCV8S8F59) is required for communication between AV300i and the
PC.
- A CD-Rom containing the GE Toolbox software is delivered with each
drive.
Control system toolbox
Benefits
- Start-up wizards
- Combination of configuration, trend recording and operator
interface
- Real time picture of signal flow.
Sequencing and regulator control provided by animated block
diagrams
- Standard drag and drop techniques.
Allow any block diagram value to be copied to the trend recorder
for real-time monitoring and historical trending.
- online drive parameter controls.
Drive can be checked and modified online directly from the
Toolbox .
- Various drive configurations.
Can be stored for future downloads.
- Virtual reality keypad.
Allows operators to control the drive directly from the PC screen
programming tool, also works with GE products (like DV300,
RS300 and others).
- online help.
Puts answers at operator s fingertips and are available at any time
and any point during the set-up, start-up, or operation of the drive.
Real time values are
displayed
Point and click to get more
Current status of I/O is detailed views
displayed
Regulator block diagrams
show signal flow
Flux vector drives
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Our open architecture offers the ability to connect to popular
communications protocols like DeviceNet, Genius, Profibus, IS Bus
and Interbus-S. This drive easily integrates with popular PLCs and
Operator Interfaces. With the addition of a DGF programmable
application card, you can develop customized control functions and
execution blocks that can be directly incorporated into the AV300i s
configuration. With our WIN+DRIVE graphical program editor, you
have pre-designed code and library of building blocks so you can
drag-and-drop and point-and-click to make the DGF card your
application solution. Predeveloped programs such as winder control
and electric line shaft are also available.
And, the AV300i s architecture knows no boundaries. The drives
comes UL, cUL and CE labeled so it has the agency approvals
needed around the globe. The AV300i opens up your architecture.
The compact design fits into packed control cabinets. Up to 15kW/
20hp, the drive can mount bookshelf style so space is not wasted
due to clearance requirements for heating.
Open architecture
Genius and
GE ISBus
(not shown)
Profibus-DP
DeviceNet
DGF Card
Analogue and
digital expansion
Digital Input/
Output
expansion
Encoder
expansion
Analogue and
digital expansion
with encoder
AV300i
J.38 GE Power Controls
AV300i
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2.4 2.1
4 3.5
5.6 4.9
7.5 6.5
9.6 8.3
12.6 12
17.7 15.4
24.8 23.1
33 29.7
47 40
47 40
63 54
63 54
79 68
79 68
93 81
93 81
114 99
114 99
142 124
185 160
210 183
250 217
324 282
AV300i - Drives
Class 2
150% overload
ULN = 400V
(A)
ULN = 460V
(A)
ULN = 400V
(A)
ULN = 460V
(A)
Class 1
no overload
Rated current
ULN = 230V
(kW)
ULN = 400V
(kW)
ULN = 460V
(HP)
Class 1
no overload
ULN = 230V
(kW)
ULN = 400V
(kW)
ULN = 460V
(HP)
Class 2
150% overload
Recommended motor output
2.2 1.9
3.6 3.2
5.1 4.4
6.8 5.9
8.7 7.6
11.5 11
16.1 14
22.5 21
30 27
43 36
43 36
58 50
58 50
72 62
72 62
85 74
85 74
104 90
104 90
129 112
169 146
191 166
227 198
295 256
- 0.75 1
- 1.5 2
- 2.2 3
- 3 3
- 4 5
- 5.5 7.5
- 7.5 10
- 11 15
- 15 20
11 22 30
11 22 30
18.5 30 40
18.5 30 40
22 37 50
22 37 50
22 45 60
22 45 60
30 55 75
30 55 75
37 75 100
55 90 125
55 110 150
75 132 150
90 160 200
- 0.75 0.75
- 1.5 1.5
- 2.2 2
- 3 3
- 4 5
- 5.5 7.5
- 7.5 10
- 11 15
- 15 20
11 22 25
11 22 25
15 30 30
15 30 30
18.5 37 40
18.5 37 40
22 45 50
22 45 50
30 55 60
30 55 60
37 55 75
45 90 100
55 90 125
55 110 150
90 160 200
6KAVI43F75Y1 _ _
6KAVI43001Y1 _ _
6KAVI43002Y1 _ _
6KAVI43003Y1 _ _
6KAVI43005Y1 _ _
6KAVI43007Y1 _ _
6KAVI43010Y1 _ _
6KAVI43015Y1 _ _
6KAVI43020Y1 _ _
6KAVI43025X1 _ _
6KAVI43025Y1 _ _
6KAVI43030X1 _ _
6KAVI43030Y1 _ _
6KAVI43040X1 _ _
6KAVI43040Y1 _ _
6KAVI43050X1 _ _
6KAVI43050Y1 _ _
6KAVI43060X1 _ _
6KAVI43060Y1 _ _
6KAVI43075X1 _ _
6KAVI43100X1 _ _
6KAVI43125X1 _ _
6KAVI43150X1 _ _
6KAVI43200X1 _ _
414250
414251
414252
414253
414254
414255
414256
414257
414258
414264
414259
414265
414260
414266
414261
414267
414262
414268
414263
414269
414270
414271
414272
414273
Digital I/O expansion 8DI (24VDC), 4DO (Realys) 6KCV301D8R4 414333
I/O expansion 8DI, 6DO, 2AI, 2AO, 1 ENC +5V, 15-24V 6KCV301D14A4 414334
I/O expansion 12DI, 8DO, 2AI, 2AO-V, 2AO-I 6KCV301D20A6 414335
Encoder input and repeater (5VDC, 15-30VDC) 6KCV301ENC 414158
Programmable application controller 6KCV301DGF 414343
Communication option Profibus DP 6KCV301PDP33 414066
Communication option DeviceNet 6KCV301DNET 414352
Communication option Genius HE300GEN250 414353
External brake unit (20A) 6KBU-300-20 414460
External brake unit (50A) 6KBU-300-50 414141
External brake unit (8) 6KBU-300-85 414095
RS232/RS485 converter 6KCV300CTI 414038
Cable for RS232/RS485 converter 6KCV8S8F59 414371
Keypad mounting kit 6KCV301KPDMK 414332
Remarks - AV330i with full function keypad is the standard configuration of the drive.
- Drives up to 6KAVI43020always include Dynamic braking.
- For ambient temperature abbove 40 C, derate current by 2% per 1 C. Max. temperature at all is 50 C
- For carrier frequency higher than default, derate current by 30%. Check specifications
6 K A V I 4 3 0 0 3 Y 1 _ _
AV300i
3ph for
input
voltage
Drive
rating
Main drive
option
X = Full keypad without dynamic braking
Y = Full keypad with dynamic braking
M = No keypad (Led module) without dynamic braking
N = No keypad (Led module) with dynamic braking
Enclosure
(1 = IP20)
Revision
code
Options
Catalogue number structure
Cat. no. Ref. no.
External options
Flux vector drives
J.39
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AV300i - Filters and external dynamic braking
6KAVI43F75 48.2 EMI-FFP 480-9 414381 COMP 520-7 414397 -
6KAVI43001 77.5 EMI-FFP 480-9 414381 COMP 520-7 414397 -
6KAVI43002 104 EMI-FFP 480-9 414381 COMP 520-7 414397 -
6KAVI43003 138.3 EMI-FFP 480-9 414381 COMP 520-7 414397 -
6KAVI43005 179.5 EMI-FFP 480-24 414382 COMP 520-16 414398 -
6KAVI43007 233.6 EMI-FFP 480-24 414382 COMP 520-16 414398 -
6KAVI43010 327.4 EMI-FFP 480-24 414382 COMP 520-30 414399 -
6KAVI43015 373 EMI-FFP 480-30 414383 COMP 520-30 414399 -
6KAVI43020 512 EMI-FFP 480-40 414384 COMP 520-30 414399 -
6KAVI43025 658 COMP 480-42 414385 COMP 520-30 414399 6KBU300-50 (2)
6KAVI43030 864 COMP 480-55 414386 COMP 520-42 414400 6KBU300-50 (2)
6KAVI43040 1100 COMP 480-75 414387 COMP 520-55 414401 6KBU300-50 (2)
6KAVI43050 1250 COMP 480-100 414388 COMP 520-75 414402 6KBU300-50 (2)
6KAVI43060 1580 COMP 480-100 414388 COMP 520-100 414403 6KBU300-85 (2)
6KAVI43075 1950 COMP 480-130 414389 COMP 520-100 414403 6KBU300-85 (3)
6KAVI43100 2440 COMP 480-180 414390 COMP 520-130 414404 2x 6KBU300-50 (3)
6KAVI43125 2850 RANGER 520-280 414391 COMP 520-180 414405 2x 6KBU300-85 (3)
6KAVI43150 3400 RANGER 520-280 414391 RANGER 520-280 414391 2x 6KBU300-85 (3)
6KAVI43200 4400 RANGER 520-450 414392 RANGER 520-280 414391 2x 6KBU300-85 (3)
EMC filter External dynamic
braking module
Losses
(400 VAC)
W
Drive
(1)
Source up to 440V Source up to 440-480V
(1) Drives types 6KAVI43___Y1__, from size 43F75 to 43060, include dynamic braking unit into the drive.
(2) These external braking units should be used to have dynamic braking performance in drives which are not fitted with
internal braking unit, types 6KAVI43___X1__, from size 43025 to 43060.
(3) Drives above 43060, always use external braking module when this function is required.
Remark: External braking units or drives Y option, do not include dynamic braking resistor. Ask your dealer for this.
Ref. no.
AV300i
Cat. no. Cat. no. Ref. no. Cat. no.
J.40 GE Power Controls
AV300i
J
Nominal motor power 230V, 3 phases 11 to 90kW
400V, 3 phases 0.75 to 160kW
460V, 3 phases 3/4 to 200HP
Enclosure Standard IP20
Cooling method Self power Up to 45 kW
External power From 55kW requires 115/230VAC, 50/60Hz external power supply
Standards CE marking / UL / cUL
Braking torque 0,75 to 15kW Braking module built-in as standard (needs external resistor)
18,5 to 55kW Optional external modules available and units with internal modules available (need external resistor)
= 75kW Optional external braking module available (BU300)
General
Item Description
Specifications
AC voltage 230VAC / 400VAC / 460 VAC (+/-15%, 50/60Hz)
AC input frequency 50/60Hz, +/-5%
Unbalance 3% max. per EN 61800-3 standard
Power dip. For input voltage greater than Vmin., the drive will operate at rated output continuously
For input voltage less than Vmin. the drive will discontinue firing and control power will remain for a time depending upon output
current load and inverter size ranging from 0.25 sec. for 3/4 HP to 18 sec. for 200 HP
Input
Altitude 1000 meters or less. Derate at 1,2% for each 100 meters from 1000 to 3000 meters (above 3000 meters, please consult)
Temperature Ambient Option a: -10 to +50 C (units less than and equal to 30HP must have ventilation covers removed for 50 C).Derate current by 20%
Option b: -10 to +40 C (up to 50 C with ventilation cover removed). Over 40 C derate current by 2% per 1 C
Storage -20 to +55 C
Vibration 1K4 of EN 50178
Humidity 5 - 85% relative humidity (without condensation)
Ambient conditions
230VAC, 3 phases 3 phase 200V at 50Hz or 3 phase 200V, 220V, 230V at 60Hz
460VAC, 3 phases 3 phase 380V, 400V, 415V, 440V at 50Hz or 3 phase 380V, 400V, 440V, 460V, 480V at 60Hz
(output voltage can not be higher than input voltage)
Frequency 50/60Hz nominal
Overload 150% of rated current for 1 min.; 200% for 0,5 sec. short term overload
Max. frequency 400Hz, from 0.75 kW to 37 kW; 200Hz, from 45 kW and over
Carrier frequency Up to 37 kW, 8kHz as standard. Optional 16kHz with 30% current derating
From 45kW, 4kHz as standard. Optional 8kHz with 30% current derating
Output
Control method Sinusoidal PWM V/Hz
Sensorless vector, Field oriented vector with digital tachomenter, Field oriented vector with sinusoidal encoder
Operation Methods Keypad, Digital inputs, Bus communication
Reference setting Keypad Increase or decrease speed or enter speed setpoints
Potentiometer 1 - 10 k (optional)
Analog -10VDC to +10VDC, 0-10VDC, 4-20mA, 0-20mA
Digital Inc./Dec. control (increases with UP, decreases with DOWN). 8 preset speed setpoints
Configuration tool RS485 standard
Networks Optional network cards
Acceleration setting Four settings 0,0 - 65.535 seconds independent Acc./Dec. selectable Linear or S-curve (with adjustable S times)
Ramp control Programmable fast stop, Freeze ramp, Ramp delay, Ramp control
Speed limiter High and low values are presettable
Auto-restart Programmable. Up to 99 restarts is available
PID control Generic process controller for speed regulator with dancer control, pressure, load cells and winders
Jog Selectable with or without ramp for keypad, terminals or bus communication
Tach follower Use the encoder input as a speed reference
Analog control Map the analog inputs for speed, current or PID reference control
Speed ratio A scalar multiplier of speed reference after the ramps for co-ordinated lines
Drop Slow drive speed as a percentage of load or external signal for load sharing
Speed up Adjust the speed feedback for high inertia applications
Inertia comp./Loss comp. Inertia compensation and loss compensation for high performance process applications
Ramp 1 2 Two inputs for speed reference before the ramp(s)
Speed ref. 1 2 Two inputs for speed reference after the ramps(s)
Speed zero logic Adjustable zero speed detection and time delay
Dimension factor Calibrate the drive speed reference to units other than RPM
Motor autotune Speed tuning Rotates motor on unsconstrained load and tunes speed regulator
Vector tuning Tunes current regulator without motor rotation; Flux and voltage regulators are selectable with or without rotation
Control
Flux vector drives
Technical data
J.41
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General speed Speed zero gains Separate zero speed regulator gains
regulation control Adaptive speed gains Speed regulator gains settable by a profile.
The profile can be adjusted based on speed or another analog signal
Enable speed regulator Speed regulator can be disabled
Torque regul. control Torque control Output torque or load can be controlled by analog input signal, LAN, or appl. card
PID PID outer loop speed with dancer control, load cells and winders
Zero torque Command for zero output torque (note: not zero current)
Torque limits Torque current limits can be controlled by analog input signal, LAN or appl. card
Flux regulation control Constant current For operation up to rated motor speed
Voltage control For operation above rated motor speed
Output voltage level Manual or automatic adjustment or flux level above rated speed
Flux regulator gains User tunable voltage regulator gains
Voltage regulator gains User tunable flux regulator gains
V/Hz regulator Resolution 0.001Hz at 50Hz, 0.005Hz at 300Hz
Accuracy 0.3 times nominal motor slip
Control range 1:50 (it depends of rated motor slip)
Slip compensation For speed compensation dependent upon load
Manual voltage boost Adjust boost via a parameter
Auto voltage boost Boost is selected automatically from motor parameters
V/f shape V/Hz relationship can be set to linear or three other non-linear models
Energy save Reduces losses at light loads
Catch A spinning Smoothly pick up a rotating motor without stopping and without DB
Sensorless vector Resolution 0.002 x nominal speed (spd ref. resolution = 0.25 rpm)
Accuracy 0.3% at nominal speed (1.3% at 2 x nominal speed)
Control range 1:50 at 2.5 x nominal speed
Max. bandwidth 100 rad/sec. 15.9Hz
Torque reg. resolution 1:1.000 (rpm)
Torque reg. accuracy Typically 5%, using rotor resistance adaptation
Torque control range 1:20
Torque min.response time 0.8ms
Torque max. bandwidth 2.4 krad/sec. 380Hz
Rotor resistance adaptat. Compensates for changes in rotor resistance due to heating
Low speed factor Adjusts drive output to increase torque at low speeds ( 2%)
Sensorless speed filter Adjusts speed feedback on light load applications
Flux correction factor Adjust estimated rotor flux on high inertia or regen. loads
Distortion load compens. Adjust current regulation for voltage distorsions
Field oriented vector Resolution 0,5 rpm (spd ref. resolution = 0.25 rpm)
(digital tach) Accuracy Typical 0.02%
Control range 1:1.000
Max. bandwidth 300 rad/sec, 47Hz
Torque reg. resolution 1:1.000
Torque reg. accuracy Typically 5%, using rotor resistance adaptation
Torque control range 1:20
Torque min. response time 0.8 ms.
Torque max. bandwidth 2.4 krad/sec, 380Hz
Lock zero position Holds the position of the shaft at zerospeed
Index storing The C (index or marker) channel of the encoder can be used to accumulate pulses for positioning controls
Field oriented vector Resolution 0.25 rpm (PPR 1.900), 0.25 (PPR 1.900) (spd ref. resolution = 0.25 rpm)
(sinusoidal encoder) Accuracy Typically 0,01%
Control range 1:10.000
Max. bandwidth 300 rad/sec., 47Hz
Torque reg. resolution 1:1.000
Torque reg. accuracy Typically 5%, using rotor resistance adaptation
Torque control range s
Torque min. response time 0,8 ms.
Torque max. bandwidth 2,4 krad/sec, 380Hz
Lock zero position Holds the position of the shaft at zerospeed
Index storing The C (index or marker) channel of the encoder can be used to accumulate count for positioning controls
Item Description
Specifications (continued)
AV300i
Control (continued)
Other control Test generator Square wave generator with user configurable offset, freq., and amplitude for regulator extra fine tuning
features DC braking Configurable
2nd motor parameters Selection of a 2nd set of motor parameters for using the drive with 2 different motors
Stop control User configurable sequencing of the drive using enable and start inputs
Power loss stop paramet. During a power loss, use the motor energy to regenerate the DC bus and bring the motor to an orderly stop
links Generic scaling blocks for user signal manipulation
PAD parameters Virtual I/O for mapping drive I/O to the LAN, DGF or links
Regulators
J.42 GE Power Controls
AV300i
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Adjustable viewing angle for optimal viewing
Backlit LCD display
Tactile keys for start, stop, increase speed, decrease speed, jog, menu navigation, alarm reset
Keypad
Item Description
Specifications (continued)
Indication
Operating mode LCD Speed, Voltage, Current, Encoder, Power output, Torque, Motor flux, Frequency, Ramp references, Speed references,
Torque references, PID output, Heatsink temperature, Regulator card temperature, Overload time status,
Braking overload status, I/O status
Selections Programmable in %, or user selectable units
Configuration mode Parameters fully programmable while drive is not running
Tuning and control parameters are adjustable while running
Trip mode Undervoltage Selectable latched or unlatched fault DC link undervoltage
Overvoltage Selectable latched or unlatched fault DC link overvoltage
Overcurrent Selectable latched or unlatched fault
Heatsink sensor Heatsink temperature greater than preset temperature for over 10 seconds; fault can be latched or unlatched
Hetasink overtemperature Heatsink temperature greater than preset temperature fo over 1 second (25 to 200 Hp)
Regulation OT Regulation card temperature greater than preset temperature for over 10 seconds; fault can be latched or unlatched
Module OT IGBT module overtemperature (0,75 to 15kW)
Motor overtemperature Motor overtemperature temperature, user selects action: warning, drive disable, quick stop, stop, curr. limit stop
BU overload Braking unit calculated overload, user selects action: warning, drive disable, quick stop, stop, curr. limit stop
Speed fdk loss Loss of speed feedback. Fault can be enables or disabled
Output stages Shortcircuit detected in motor output or braking unit, disable drive. Fault can be latched or unlatched
Opt 2 DGF card error. User selects action: warning, drive disable, quick stop, stop, current limit stop
Hw Opt1 failure Option card error. User selects action: warning, drive disable, quick stop, stop, current limit stop
Bus loss Loss of LAN communication. User selects action: warning, drive disable, quick stop, stop, current limit stop
External fault External fault input open. User selects action: warning, drive disable, quick stop, stop, current limit stop
Enable seq. error Drive powered up with enable input on. Fault can be turned off for auto restart
Faults Failure supply 24VDC power supply failure
Cur fdk loss Loss of internal current feedback
DSP error Processor failure
Diagnostics History Trip history - past ten events (trip and warning) with relative time stamp
Protections
Overload Electronic overload automatically reduces current limit
Overvoltage Detection of DC link circuit overvoltage (400VDC - series 230VAC and 800VDC - series 460AC)
Incoming surge Inverter protection from surge voltage input (max. 1.2kV x 50 sec, 7kV peak)
Undervoltage Detection of DC link circuit undervoltage (200VDC - series 230VAC and 400VDC - series 460VAC)
Overheating Inverter overheating protection by temperature detection
Shortcircuit Shortcircuit protection for inverter output circuit
Motor overload Electronic thermal overlay relay control
Calculation of thermal time constant can be preset
DB resistor overheating Internal electronic thermal overload relay control
Motor overheating Overheating detection thermistor input
Signal loss detection of loss of analog input 1 when used as 4-20mA input
Terminal functions. Main circuit
Power input U1/L1, V1/L2, W1/L3 Three phase power source connections
Inverter output U2/T1, V2/T2, W2/T3 Three phase induction motor connections
DC input/output C, D Access to the DC link for common DC bus, or external DB modules
Braking unit C (+), BR1 (-) Connections for the braking resistor 0,75 to 15kW ( from 22 to 55kW when ordered this option)
Ground PE1 Ground terminal for inverter chassis (housing)
Communications port RS485 RS485 multidrop communication port for PC tools
Standard connector Connection is through the standard DB9 pin connector
Flux vector drives
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Differential analog Ratings + /- 10VDC power supply, maximum allowable output current 10mA
inputs Selections -10VDC to +10VDC, 0-10VDC, 4-20mA, 0-20mA
Three configurable Resolution 11 bits + sign
Linearity 0,1% of full scale
Update rate 2msec. update
Adjustments Automatically adjust the scalings of the analog inputs
Software adjustable gains and offsets
Polarity can be selected by parameter or digital input
Enable or disable from digital input
Input 1 has an adjustable filter and comparator for 4-20mA signal loss detection
Parameters Jog reference, ramp references, speed references, outer loop inputs, current references, speed gain adjusts,
current limit adjusts, droop adjusts, PID adjustments, flux adjust, and speed ratio (draw)
Digital inputs Ratings 24VDC power (129 mA max.) and common for user
Four configurable Each input accepts 15-30VDC. Input power = 5mA at 24VDC per input
Update rate 8ms.
Adjustments Separate common for predefined digital inputs
Enable, start, fast stop, and external fault inputs
Separate power and common inputs for user digital inputs
Parameters Inc/dec. speed control, jog, reset, reduce torque, set ramp = 0, freeze ramp, lock speed regulator, lock spd. reg. integrator, enable,
catch a spinning motor , analog in polarity, select speed setpoints, select ramps, speed fdk select, virtual I/O, fwd/rev,
disable analog ins., enable droop, quick stop
Digital outputs Ratings 24VDC power and common for user power supply and common
Two configurable terminals same as the for the digital inputs
20mA maximum current output, 15-30VDC out
Update rate 8ms.
Par metros Speed zero, speed threshold (up to speed), curr limit flag, drive ready, not in overload, ramp+, ramp-, speed in limit,
undervoltage, overvoltage, heatsink OT (3), external fault, motor OT, power supply failure, output from virtual I/O,
speed fdk loss, bus loss, output stages, opt 1 failure, DGF failure, encoder loss, overload flag, enable seq err,
braking unit overload, diameter calc status, motor setup in use, 4-20mA signal OK, overload 200%, power loss stop active,
power loss time out regulation OT
Differential analog Range +/- 10VDC, 5mA
outputs Resolution 11 bits + sign
Two configurable Update rate 2 ms
Adjustments Software adjustable gains
Parameters Ramp reference 1 2, Speed references, Torque reference, PID output, Voltage, Current, Active power, Output torque,
Motor flux, Frequency
Relay outputs Drive OK relay NO contact opens on drive fault
Rated 250VAC, 1A - AC11
Programmable relay Programmable NO contact
Rated 250VAC, 1A - AC11
Default is zero speed; see digital outputs a list of other programmable outputs
Encoder input Connection DB 15 pin hi density connector
P.P.R. 600 P.P.R. minimum, maximum 9.999 P.P.R.
Frecuency Maximum 150kHz digital tach, 80kHz for a sinusoidal encoder
Power 5VDC, 200mA maximum with software level adjustment for long lead compensation
Types 5VDC, 2 channel differential sinusoidal encoder
5VDC, differential quadrature encoder with marker channel
5VDC, 2 channel incremental sinusoidal encoder with 2 sin/cos traces
Terminal functions. Inputs and Outputs
Item Description
Specifications (continued)
Networks HE300GEN250 GENIUS
6KCV301PDP33 Profibus DP
6KCV301DNET DeviceNet
Additional I/O 6KCV301D8R4 24VDC - 8 digital ins, 4NO contacts out
6KCV301D14A4 24VDC - 8 digital ins, 6 digital outs, 2ea 10V analog in, 2ea 10V analog outs, 1 encoder out
6KCV301D20A6 24VDC - 12 digital ins, 8 digital outs, 2ea analog in (V or mA), 2ea 10V analog outs, 2ea mA outs
6KCV301ENC Encoder input repeater 5V, 15V-30V input setting requires exteernal power supply
Application 6KCV301DGF DGF programmable application card
Braking module 6KBU300 _ _ Dynamic braking modules with ratings of 20A, 50A and 8 available
Regenerative source RS300 Four quadrant operation with ratings of 18, 280A, 420A, 650A, 1050A for 3ph 400-480VAC mains supply
Options
AV300i
J.44 GE Power Controls
AV300i
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Programmable/configurable analog differential input.
Signal: terminal 1; Reference point: terminal 2
Default setting: Ramp ref. 1
Analogue
input 1 +/-10V
at 0,25mA
(20mA when
current ref. input)
Programmable/configurable analog differential input.
Signal: terminal 3; Reference point: terminal 4
Default setting: none
Analogue
input 2
Programmable/configurable analog differential input.
Signal: terminal 5; Reference point: terminal 6
Default setting: none
Analogue
input 3
+10V Reference voltage +10V; Reference point: terminal 9
-10V Reference voltage -10V; Reference point: terminal 9
0V Internal 0V and reference point for +/-10V
Drive enable: 0V or open; drive disabled; +15...+30V : Drive enabled
Start Drive start command: 0V or opne: No start; +15...+30V = Start
Fast stop 0V or open: Fast stop; +15 ... +30V; No Fast stop
External fault 0V or open: External fault; +15 ... +30V; No External fault
COMD I/O Reference point for digital inputs and outputs, term. 12...15, 36...39, 41...42
0V24 Reference point for +24V OUT supply, terminal 19
+24V OUT +24V supply output. Reference point: terminal 18 or 27 or 28
+10V/10mA
-10V/10mA
-
+30V
3.2mA at 15V
5mA at 24V
6.4mA at 30V
-
-
+22...28V
120mA at 24V
RESERVED
Digital input 1
Programmable digital input; default setting: none
Digital input 2
Digital input 3
Digital input 4
Digital output 1
Programmable digital output; default setting: none
Digital output 2
Supply DO Supply input for digital outputs on terminals 41/42. Ref. point: term. 16
Motor PTC Motor PTC sensing for overtemperature (cut-off R1k if used)
+30V
3.2mA at 15V
5mA at 24V
6.4mA at 30V
+30V/40mA
+30V/80mA
1.5mA
Analogue output 1 Program. analogue output; def. setting: Motor speed. Ref. point: term. 22 +/- 10V/5mA
0V Internal 0V and reference point for terminals 21 and 23 -
Analogue output 2 Program. analogue output; def. setting: Motor current. Ref. point: term. 22 +/- 10V/5mA
BU comm. output VeCon controlled BU-... braking units command. Ref. point: term. 27 +28V/15mA
0V24 Reference point for BU-... command, terminal 26 -
RESERVED -
OK relay contact Potential-relay contact OK RELAY (closed = OK) 250VCA
1A, AC11
Relay 2 contact Potential-relay contact configurable (relay 2)
Default: open 0 drive stopped
250VCA
1A, AC11
Plug-in terminal strip assignement
Connector X1 Function Maximum
Strip X2 Function Max. curr.
Enable drive
1
2
3
4
5
6
7
8
9
12
13
14
15
16
18
19
21
22
23
26
27
28
29
36
37
38
39
41
42
46
78
79
80
82
83
85
Flux vector drives
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a b c d D1 D2 E1 E2 E3 E4 E5 d
Dimensions (mm) Weight
(kg)
6KAVI43F75 105.5 306.5 199.5 62 69 296.5 69 299.5 99.5 284 9 M5 3.5
6KAVI43001 105.5 306.5 199.5 62 69 296.5 69 299.5 99.5 284 9 M5 3.6
6KAVI43002 105.5 306.5 199.5 62 69 296.5 69 299.5 99.5 284 9 M5 3.7
6KAVI43003 105.5 306.5 199.5 62 69 296.5 69 299.5 99.5 284 9 M5 3.7
6KAVI43005 151.5 306.5 199.5 62 115 296.5 115 299.5 145.5 284 9 M5 4.95
6KAVI43007 151.5 306.5 199.5 62 115 296.5 115 299.5 145.5 284 9 M5 4.95
6KAVI43010 151.5 306,5 199.5 62 115 296.5 115 299.5 145.5 284 9 M5 4.95
6KAVI43015 208 323 240 84 168 310.5 164 315 199 299.5 9 M5 8.6
6KAVI43020 208 323 240 84 168 310.5 164 315 199 299.5 9 M5 8.6
Mounting with external heatsink Wall mounting
Cat. no.
Dimensional drawings
AV300i
AV300i
J.46 GE Power Controls
AV300i
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a b c D1 D2 D3 D4 d
Dimensions (mm) Weight
(kg)
6KAVI43025 309 489 268 225 - - 475 M6 18
6KAVI43030 309 489 308 225 - - 475 M6 22
6KAVI43040 309 489 308 225 - - 475 M6 22,2
6KAVI43050 376 564 308 - 150 - 550 M6 34
6KAVI43060 376 564 308 - 150 - 550 M6 34
6KAVI43075 509 741 297.5 - - 100 725 M6 59
6KAVI43100 509 909 297.5 - - 100 891 M6 75.4
6KAVI43125 509 909 297.5 - - 100 891 M6 80.2
6KAVI43150 509 909 297.5 - - 100 891 M6 86.5
6KAVI43200 509 1174 442 - - 100 1112 M6 105
Cat. no.
Flux vector drives
AV300i
Dimensional drawings
J.47
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a b c D1 E1 P M
Dimensions (mm) Weight
(kg)
EMI-FFP-480-9 375 104 45 360 59 M5 6 1.1
EMI-FFP-480-24 375 150 45 360 105 M5 6 1.4
EMI-FFP-480-30 390 200 45 375 155 M5 6 1.6
EMI-FFP-480-40 390 200 45 375 155 M5 6 2.3
LINE
LOAD
Cat. no.
AV300i
A B C A1 B1
Dimensions (mm) Weight
(kg)
6KBU300-20 130 144 320 210 71 307 M6 5.2
6KBU300-50 300 144 320 210 71 307 M6 5.7
6KBU300-85 400 144 320 280 71 307 M6 6.8
Cat. no. Losses
(W)
Foot print filter
External brake unit
J.48 GE Power Controls
AV300i
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Weight
(kg)
RANGER 520-280 28
Cat. no.
Weight
(kg)
RANGER 520-450 45
Cat. no.
Dimensions in mm.
.
a b c d D1 E1 R P
Dimensions (mm) Weight
(kg)
COMP480-42 330 220 70 300 314 45 400 M6 2.8
COMP480-55 330 185 80 300 314 55 500 M6 3.1
COMP480-75 330 220 80 300 314 55 - M6 4
COMP480-100 379 220 90 350 364 65 - M10 5.5
COMP480-130 430 240 110 400 414 80 - M10 7.5
COMP480-180 438 240 110 400 414 50 500 M10 11
COMP520-7 255 126 50 225 240 25 300 M5 1
COMP520-16 305 142 55 275 290 30 300 M5 1.3
COMP520-30 335 150 60 305 320 35 400 M5 1.65
COMP520-42 329 185 70 300 314 45 500 M6 2.25
COMP520-55 329 185 80 300 314 55 500 M6 2.5
COMP520-75 329 220 80 300 314 55 - M6 3.35
COMP520-100 379 220 90 350 364 65 - M10 4.5
COMP520-130 429 240 110 400 414 80 - M10 5.7
COMP520-180 438 240 110 400 414 50 500 M10 6.1
Cat. no.
(wires length)
LINE
LOAD
Flux vector drives
Book filter
Stand alone filter
Dimensional drawings

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